
Understanding the Differences Between FR-1, FR-2, FR-3, and FR-4 Flame-Retardant Laminates
- FR-4 outperforms the others in thermal, electrical, moisture, and chemical resistance, and is ideal for precision machining and electronics (e.g., PCBs).
- FR-3 offers a middle ground—good dielectric and moisture resistance but still punchable like FR-1 and FR-2.
- FR-1 and FR-2 remain cost-effective options where punchability and basic flame retardance are needed but not high-end performance.
When evaluating flame-retardant laminate materials for demanding applications in electrical and electronic environments, it’s easy to default to well-known standards like FR-4. However, lesser-known NEMA grades such as FR-1, FR-2, and FR-3 also offer UL 94 flame-retardant performance and can provide unique advantages depending on your application’s electrical, mechanical, and thermal requirements.
Each of these materials has been engineered for specific performance characteristics—ranging from ease of fabrication (like clean punching) to resistance under high moisture, high temperature, or chemically aggressive environments. Understanding how these grades compare helps engineers, sourcing professionals, and designers select the right material that aligns with both performance expectations and cost efficiency.
While FR-4 continues to dominate in electronics and printed circuit boards due to its exceptional dielectric and thermal resistance, FR-1 through FR-3 remain widely used across industrial, automotive, and electrical equipment applications—particularly when punchability, flame resistance, and cost-effectiveness are key.
The comparison table below offers a side-by-side look at the most important material properties, use cases, and specifications to support your decision-making process.
— | FR-1 | FR-2 | FR-3 | FR-4 |
---|---|---|---|---|
Base Material | Cotton linter / alpha cellulose paper | Cotton linter / alpha cellulose paper | Cotton linter / alpha cellulose paper | Woven glass fabric |
Resin Type | Phenolic (flame retardant) | Phenolic (flame retardant) | Epoxy (flame retardant) | Epoxy (brominated flame retardant) |
UL Flammability Rating | UL 94 V-1 | UL 94 V-1 | UL 94 V-1 | UL 94 V-0 |
Plasticizer | Yes – for elevated-temp punching | Yes – for ambient punching | Yes – for clean punching | No |
Use Temp Index | 130°C | 75°C (<.062″) / 105°C (>.062″) | 90°C (<.062″) / 110°C (>.062″) | 130–140°C (continuous) |
Moisture Resistance | Fair | Fair | Good | Excellent |
Chemical Resistance | Poor | Poor (plasticizer may leach) | Better than FR-1/FR-2 | Excellent |
Dielectric Properties | Not for RF | Good – RF compatible | Good – RF compatible | Excellent – RF compatible |
Mechanical Strength | Fair | Fair | Fair to Good | High |
Forming Suitability | Punching only; no rods/tubes | Punching only; no rods/tubes | Punching only; no rods/tubes | Not suitable for punching; machined only |
Common Applications | Switches, motors (non-RF) | Flame-retardant electrical insulation, RF-friendly | Moist/high-temp electrical uses, RF-friendly | Printed circuit boards, high-temp electronics |
Standards Met | Mil-I-24768/24, IEC 60893 PF CP 205 | Mil-I-24768/25, IEC 60893 PF CP 308 | Mil-I-24768/26, IEC 60893 EP CP 201 | Mil-I-24768/27, IEC 61249-2-4 |