Composite Part Manufacturing

Composite Part Manufacturing Built for Just-in-Time Delivery

Batch-Plus-One Manufacturing from Atlas Fibre

The Atlas Fibre Batch-Plus-One approach to composite part manufacturing gets you consistent, high-quality parts with minimal delay — quick turnarounds, real-time order visibility, and the flexibility to respond to demand changes as they happen.

One-Side Flat Service for Atlas Fibre Fabricators

Batch-Plus-One is Atlas Fibre’s production methodology for composite manufacturing: it maximizes efficiency, minimizes waste, and builds flexibility into every run.

Designed for Performance

By running smaller batches alongside repeat production, Batch-Plus-One integrates additional runs into ongoing operations without disrupting your schedule, reducing the manufacturing-related supply chain risk that comes with unpredictable lead times.

The Batch-Plus-One Advantage for OEMs

Immediate Lead Time & Cost Improvement

  • Drive Inventory Levels to Zero: Atlas Fibre achieves just-in-time order deliveries, with most shipments dispatched the same day.
  • No Cost-Penalty for Small Runs: Unit cost is decoupled from batch size – order any quantity, any time.
  • Guaranteed Savings: With a single set-up cost and manufacturer direct savings, cost reduction is immediate.

The Machines of Precision Fabrication

Explore the different machining and fabrication equipment and other automation and quality equipment in use at Atlas Fibre.

Optimized for Productivity

Atlas Fibre’s vertical integration and automated production systems turn your supply chain into a competitive advantage. This approach to composite part manufacturing keeps pricing competitive and results consistent, batch after batch.

With a 120,000-square-foot US-based production and distribution center, the largest thermoset material inventory in North America, and a team of composites and plastics specialists, Atlas Fibre delivers project certainty.

The Batch-Plus-One Advantage for OEMs

Consistent, Reliable Production

  • Setup: Vericut-driven machine simulation and optimization​ to minimize setup and machining time using secure and auditable US-based Azure data storage.
  • Tool store​: Multiple copies of hundreds of RFID- barcoded and precisely racked milling, cutting, turning and grinding tools.
  • Material Store: Racked material management pallets of RFID barcoded composite raw materials.
  • Robot Pickers: Mobile robots automated using Fastems technology act as programmed to collect and deliver parts and material for consecutive batches to allow 72+ hour unattended machining.
  • Work Centers: Each advanced 3, 4,​ 5 axis milling, 5 axis dual-spindle turning with live tooling from Okuma can produce and subsequently quality-check any component completely unattended.

Commitment to Quality

Keep your engineering and product design teams focused on innovation. A manufacturing process built for repeat production and flexible demand means quality is never the tradeoff.

Engineered for Excellence

Innovating without compromising on quality or timeliness takes a manufacturing partner with the right process behind it. That’s what Batch-Plus-One composite manufacturing delivers.

The Batch-Plus-One Advantage for OEMs

End-to-End Efficiency and Quality

  • Hands-off automated 24/7 manufacturing: Part production is labor-independent after planning
  • Redundant tooling​ and machining centers​: Fast response to demand/orders​
  • All processes in a single facility: End-to-end prototype to inspection repeatability​

Transform Your Composite Part Manufacturing

Ready to streamline your production? Contact Atlas Fibre to learn how Batch-Plus-One manufacturing can cut your lead times and simplify your supply chain.

Contact Atlas Fibre